Board Book Printing

Board Book Printing Producing Custom Sizes

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Board Book Printing for Children's Publishers and Authors
Printing Services

Board Book Printing for Children's Publishers and Authors

Board book printing produces durable, child-safe books printed on thick, sturdy board stock designed to withstand the rough handling that babies and toddlers deliver. PRC Book Printing, a family-owned book manufacturer serving publishers and authors nationwide since 2012, specializes in creating high-quality board books that meet safety standards while delivering the vibrant colors and durability that young readers and their parents expect. With over 30 years of combined printing expertise, our team understands the unique requirements of children’s publishing—from safety considerations to engaging visual presentation.

Board books serve as many children’s first introduction to reading, making quality crucial. A poorly manufactured board book with sharp edges, peeling lamination, or weak binding poses safety risks and disappoints parents who invest in early childhood education. Our board book printing services ensure your books are safe, durable, and visually engaging enough to capture young children’s attention through hundreds of readings.

Printing Services

CUSTOM BOARD BOOK PRINTING from PRC

What is a great binding method for a children’s book? If your children’s book has few words and illustrations to get the point across to our new little learners, the best binding method is board book printing. The little hands of a child sometimes have tribulations turning a thinner paper stock.

Using board book printing the thick pages make it easier for turning the pages, along with the tearing issue that can arise. The durability of board books is a hot sale! These types of books are great for children ages newborn to age 4.

At PRC Book Printing, you can even customize board books to make them truly unique. From choosing special finishes to designing fun shapes, our custom board book printing services allow you to create a memorable reading experience that stands out.

Board books are produced in many shapes and sizes. Shapes are created using a die-cutting machine, which can have your book stand out from the standard board book. You can design different shapes, you can die-cut a board book to look like a kangaroo, a bear, a leaf or just about anything!

Boardbook Printing

Expert, Affordable Board Book Printing

Of course our board book printing and binding services stands out from your normal board book printer or for that matter a book printer. Not every printing company can produce board books. The printing facility has to have tested and manufacture this type of specialty book before. It is very different from the standard book printing process and they better know exactly what they are doing. That is what makes PRC Book Printing unique and one of the best board book printing company around.

We have spent years mastering the board book technique so that they lay flat and don’t bow/curl over time. We put a lot of research and pride into producing board books and our finish products represent that.

As your best board book printer we will ensure the safeties and the standard regulations are enforced when producing board books. That is why our company uses special soy inks and aqueous coating which if those little Einstein’s get hungry and decide to take a few bites out of the board book, they will be safely eating soy instead of lead. Learn more about Soy Inks

Board Book Printing

Why Print with PRC for Board Books?

Board Book Printing

Printing Board Book for Authors

We are the best overseas board book printer; our turn around via boat shipping is about 9 weeks (depending on quantity and shipping method). The questions that most people ask, is there a minimum for board book printing; yes. Depending on where you would be shipping your board books, size of board books and number of pages for your board book. 

Where you will start seeing a cost savings over US prices would be around 1000 quantity. Now, many of our clients produce several titles at once, which can save costs by making different board book sets for re-sale. Also, when producing several or many titles at once you may want to consider putting them into a slip case. This is great because it represents a collection rather than just one board book.

Board book printing in China is the economical way for producing your children’s best board book. You can see EXTREME Cost Savings while having the superior print and binding quality.

prc book printing

Why Publishers and Authors Choose Our Board Book Printing

Child-Safe Manufacturing Standards

Safety is non-negotiable in children’s book manufacturing. Young children explore books with all their senses—touching, mouthing, bending, and throwing. Our board books are manufactured with child safety as the top priority:

Parents notice quality and safety in board books. When your book demonstrates professional manufacturing with attention to safety details, parents trust your brand and become repeat customers for your entire catalog.

Superior Durability for Active Little Hands

Toddlers test books in ways adult readers never would. Your board book needs to survive being dropped, thrown, stepped on, bent, and carried everywhere as a favorite companion. We use materials and construction methods that ensure your books withstand this intense use:

Vibrant, Engaging Color Reproduction

Young children respond to bright, bold colors and clear illustrations. Your artwork needs to print with the vibrancy and clarity that captures their attention and imagination. Our printing process delivers color quality that makes your illustrations come alive:

Professional Finishing Options

The right finishing touches make your board book stand out on bookstore shelves and in online product photos:

Board Book Printing FAQs

Board books are typically printed on thick, durable paperboard that is resistant to tearing and bending. The pages are laminated to make them safe for children and to ensure they can withstand frequent use.

Yes, at PRC Book Printing, we offer customization options for the size and shape of your board book to meet your specific needs. Whether you want a standard size or a unique, custom shape, we can accommodate your requirements.

The minimum order quantity for board book printing varies depending on the specific project requirements. Typically, the minimum order is around 1,000 copies, but we can discuss your project to find the best solution for your needs.

The printing process duration depends on the complexity and quantity of your order. Generally, it takes about 4 to 6 weeks from the approval of the final proof to the delivery of your finished board books.

Absolutely! Our team of experienced designers can assist you with the design and layout of your board book to ensure it looks professional and engaging. We can work with your ideas or create a design from scratch.

PRC Book Printing

Board Book Specifications and Options

PRC Hardcover Book Printing

Standard Board Book Formats

Board thickness

We use professional-grade board stock specifically manufactured for children's books, typically around 1.5mm to 2mm thick. This provides the rigidity and durability parents expect while keeping books light enough for small hands.

Binding Options for Board Books

Board book binding uses specialized techniques designed for the unique requirements of thick, rigid pages:

The most common binding method involves attaching each board page with a sturdy hinge that allows pages to open fully while remaining securely attached. This construction method has proven reliable through decades of board book publishing and millions of copies.

Binding strength is critical—weak binding is the most common failure point in lower-quality board books. We use binding methods tested and proven in the children's publishing industry.

PRC Hardcover Book Printing
PRC Hardcover Book Printing

Minimum Order Quantities

Board book printing requires minimum quantities that reflect the specialized materials and manufacturing processes involved:

Minimum quantity: 1,000-2,000 copies depending on specifications (size, page count, finishing options)

While this minimum is higher than some other book types, board books also command higher retail prices that justify the investment. Many successful board books sell thousands or tens of thousands of copies over their lifespan, making the initial printing investment worthwhile.

For publishers and authors new to board books, we recommend starting with proven concepts and designs that have clear market appeal. Board books are often part of series, allowing you to build an audience across multiple titles.

our process

Our Board Book Printing Process

STEP 1: Project Consultation and Quote (1-2 days)

Contact us with your board book project details: trim size, page count, quantity, and any special finishing requirements. We'll provide a detailed quote that breaks down all costs transparently—printing, materials, lamination, binding, and shipping. No hidden fees or surprises.

During this consultation, we discuss your target age group, safety considerations, and design elements that work well in board book format. If you're creating your first board book, we offer guidance on specifications that balance quality, safety, and cost-effectiveness.

STEP 2: File Preparation (Your timeline)

Board books require specific file preparation that differs from standard book printing: Cover and interior pages are prepared as individual spreads (left page and right page together) rather than single pages. We provide exact templates showing bleed areas, safety zones for text and important elements, and how to set up your files correctly.

Color profiles must be set to CMYK (not RGB) for accurate color reproduction. We recommend working with a designer experienced in children's book production who understands these requirements.

Resolution requirements: All images and artwork must be 300 DPI minimum at final print size. Board books often feature large, simple illustrations, but resolution matters for crisp, clear printing.

Font considerations: Text should be large, clear, and highly readable. While board books contain minimal text, readability is crucial for the brief sentences and simple words that introduce language concepts to young children.

Our prepress team reviews your files before production and alerts you to any issues that could affect print quality or safety.

STEP 3: Proof Review (Optional - adds 1-2 weeks)

A physical proof allows you to evaluate:

- Color accuracy and vibrancy
- Board thickness and overall feel
- Page turn ease and binding quality
- Lamination appearance (gloss or matte)
- Corner rounding and edge finishing
- Overall size and proportion

For first-time board book publishers, we strongly recommend reviewing a proof. Seeing and handling the physical product helps ensure the final result matches your expectations and meets your quality standards.

STEP 4: Production (4-6 weeks)

Board book production involves several specialized steps:

Printing: Your artwork prints on sheets that will be laminated to board stock. We carefully match colors to your approved files and maintain consistency across all copies. Board preparation: Heavy board stock is cut to the proper dimensions for your book's trim size.

Lamination: Printed sheets laminate to both sides of the board stock using professional laminating equipment and techniques that ensure permanent bonding with no bubbles or defects.

Die-cutting: Individual pages are die-cut from the laminated sheets, with corners carefully rounded and edges smoothly finished. Binding: Pages are bound together using methods specifically designed for the unique requirements of rigid board pages.

Quality inspection: We inspect samples throughout production and perform final quality checks before packing and shipping. Packaging: Board books are carefully packed to prevent damage during shipping.

STEP 5: Delivery (Included in production timeline)

Your completed board books ship directly to your specified location. We pack books securely and provide tracking information. Upon arrival, inspect your shipment promptly and contact us immediately if you notice any concerns.

faqs

Common Board Book Printing Questions

Submit print-ready PDF files for each board spread (left page and right page together). PDFs should be created with proper CMYK color profiles, 300 DPI minimum resolution for all images, appropriate bleeds (typically 0.125" beyond trim), and safety margins for text and critical design elements. We provide detailed file specifications and templates to ensure proper setup.

Yes, we can print custom sizes, though standard formats (5"×5", 6"×6", 7"×7") offer the most economical pricing because die-cutting equipment is already set up for these dimensions. Custom sizes require custom dies and setup, adding to costs. If you're creating a unique concept that requires a specific size, we can accommodate that—just discuss it during the quote process.

We use professional-grade board stock typically around 1.5mm to 2mm thick. This provides the durability and rigidity parents expect while keeping books light enough for young children to handle comfortably. The exact thickness can vary slightly based on specific board stock available, but quality and durability remain consistent.

Glossy lamination creates a shiny surface that makes colors appear more vibrant and eye-catching. It's the most common choice for board books because it enhances visual appeal in retail displays and photographs well for online sales. Matte lamination provides a more sophisticated, modern look with reduced glare and fewer visible fingerprints. Both options provide equal durability and protection—the choice is primarily aesthetic.

Yes, our board books are manufactured with child safety as a top priority. We use rounded corners to eliminate sharp edges, non-toxic materials throughout the book, secure binding that prevents pages from separating, and smooth edges with no rough surfaces. Our materials and manufacturing processes align with safety standards for children's products. However, adult supervision is always recommended during reading time with young children.

Board book minimum quantities typically range from 1,000-2,000 copies depending on your specific size, page count, and finishing requirements. The specialized materials and production processes for board books require these minimums to maintain quality standards and economic feasibility. Many successful board books sell thousands of copies over time, making the initial investment worthwhile.

Board book production typically takes 4-6 weeks from file approval to delivery. This timeline includes printing, lamination, die-cutting, binding, quality inspection, packaging, and shipping. Board books require more production time than standard books due to the specialized materials and manufacturing processes involved. We do not offer rush production services—proper board book manufacturing requires adequate time at each stage to ensure safety and quality.

Our standard board book printing focuses on durable, high-quality traditional board books without additional interactive elements. Books with touch-and-feel textures, lift-the-flap features, or other interactive components require specialized manufacturing processes and materials beyond our current capabilities. For standard board books with excellent print quality and durability, we're an excellent choice.

The most popular page counts are 12 pages (24 board sides) and 14 pages (28 board sides). These lengths provide enough space to tell a simple story or present a concept while remaining affordable and appropriate for young children's attention spans. Shorter books (10 pages/20 sides) are more economical but limit storytelling. Longer books (16-20 pages) allow more content but increase costs and may exceed toddlers' interest spans. Consider your content and target age when selecting page count.

Yes, we work with self-published authors who want to create professional-quality board books. However, the minimum order quantities (1,000-2,000 copies) and specialized nature of board book production mean this is a significant investment. We recommend that self-published authors have a clear distribution and sales plan before committing to board book printing. Many successful self-publishers start with standard children's books and expand into board books once they've established an audience.

PRC book printing

Board Book Design Best Practices

Visual Design for Young Readers

Content Considerations

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Ready to Print Your Board Book?

Create board books that introduce young children to the joy of reading with professional manufacturing that prioritizes safety, durability, and visual appeal. Whether you’re an established children’s publisher or an author creating your first board book, PRC Book Printing delivers the quality parents expect and children love.

Request Your Free Board Book Quote

Call us directly

888-659-8320 (Monday-Friday, 9 AM - 5 PM EST)

Email your project details

info@prcbookprinting.com

Visit our office

400 Lincoln Ave, Hatboro, PA 19040

Our office hours

Monday-Friday, 9:00 AM - 5:00 PM EST

Let’s discuss your board book project, answer your questions, and provide a detailed quote that helps you make informed decisions about bringing your children’s book to life.